VW T3 T25 091 DK Air cooled Gearbox rebuilt with new gears and strengthened

1,500.00

VW T3 T25 091 DK Air cooled Gearbox rebuilt with new gears and strengthened.  There are rebuilds and then there are rebuilds, This package include our standard rebuild package for  VW 091 Aircooled Gearboxes which addresses the know faults in these gearboxes such as play in the gear carrier from the selector rods and also adds a mainshaft stop plate which also strengthens the gearbox. We then also add  new gears and synchro hubs, so basically you are getting a gearbox with all new internals where possible. We dont have many cores so to avail of this deal you need to be quick. These prices is €2825  on an exchange basis . To start the process you will  be charged a €1500  deposit upon checkout.  You will be contacted by us by email to confirm receipt of your deposit and to confirm the rest of the build . we will then start to build your gearbox for you, Once the gearbox is ready to ship we will invoice you  for the rest of the cost of the build and shipping costs. You will receive instructions on how to send your gearbox to us. Once we recieve your gearbox and we confirm it is is rebuildable condition we will then refund you the  refundable core charge of 400 euros.

Please see full details and T&Cs below.

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VW T3 T25 091 DK Air cooled Gearbox rebuilt with new gears and strengthened.  There are rebuilds and then there are rebuilds, This package include our standard rebuild package for  VW 091 Aircooled Gearboxes which addresses the know faults in these gearboxes such as play in the gear carrier from the selector rods and also adds a mainshaft stop plate which also strengthens the gearbox. We then also add  new gears and synchro hubs, so basically you are getting a gearbox with all new internals where possible. We dont have many cores so to avail of this deal you need to be quick. These prices is €2825  on an exchange basis . To start the process you will  be charged a €1500  deposit upon checkout.  You will be contacted by us by email to confirm receipt of your deposit and to confirm the rest of the build . we will then start to build your gearbox for you, Once the gearbox is ready to ship we will invoice you  for the rest of the cost of the build and shipping costs. You will receive instructions on how to send your gearbox to us. Once we recieve your gearbox and we confirm it is is rebuildable condition we will then refund you the  refundable core charge of 400 euros.

The  gearbox service involves the replacement of all common wear items and some upgrades to rectify known faults. We rebuild gearboxes to the original VW factory tolerances, to do that it is necessary to replace all the consumable wear items, i.e. bearings, seals, and bushes. We also replace single-use parts such as circlips as per the factory rebuild procedure and replace the synchro rings. All bearing preloads and backlash is measured meticulously, and the box is set up accordingly. Our aim is to restore your box to as close to new as possible or even stronger than new with some upgrades.  You can also decide to add any additional upgrades that you require your box will be built to your specifications and shipped to you with a build report for your records. All shipping is insured.

Case preparation. including intensive cleaning and re-tapping and cleaning all threads.

New Parts. I only use the best quality parts for rebuilds these are constantly tested by me for quality and best price. These parts are sourced from all around the world where possible I use original VW or OEM parts where possible.

New Factory Bearings
New FAG Pinion Bearing
New INA Small Pinion Bearing
New SKF Low Gear Bearings
New FAG M/S Bearing
New Timken Diff Bearings
4 new VW OEM Syncro rings
Used VW 1/R Synchroniser and syncro hub
New Gaskets and Seals (better quality)
Steel Main Shaft Bearing Stop plate
Machined end case
Resleeving 1/2nd and 3/4th to eliminate waer and paly from shift rods

New detent springs and balls
New HD Weddle Clutch Bushing
New INA clutch guide sleeve (as used by VW)

Other new parts include

Excellent Used 4.57 crown and pinion
Excellent used mainshaft
New 091 3-4 new syncro hub with rounded slots, keys and springs
New 1/2/R complete sychroniser unit
New Weddle HD rev selector gear 15/40
New 1st gear
New 2nd gear
New 3rd gear
Excellent used 4th gear 0.85
Resurfaced Output Flanges
1 Year Warranty. All rebuilds come with a one year warranty and also additional back up and advice.  See here 

Slots are on a first-come-first-served basis. We generally aim for a turnaround time of a month from receipt of your deposit box but this can sometimes be longer depending on parts availability and the machine shop.

€1500 deposit is included in the service cost. The rest of the balance will be invoiced to you from us at Vantopia.

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